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Process Engineering in Upstream Oil & Gas Operations

This intensive training program provides a comprehensive understanding of process engineering principles and applications in upstream oil and gas facilities. The course covers the entire spectrum of process engineering, from conceptual design to optimization of operating facilities, focusing on practical applications, process safety, and operational excellence. Participants will develop both theoretical knowledge and hands-on skills necessary for effective process engineering in modern upstream operations.

Audience

  1. Process Engineers and Designers
  2. Production and Operations Engineers
  3. Facility Engineers
  4. Project Engineers
  5. Technical Support Personnel
  6. Operations Supervisors
  7. Engineering Consultants
  8. Graduate Engineers transitioning to upstream oil and gas

Course objectives

Upon completion of this course, participants will be able to:

  1. Apply process engineering principles to upstream operations
  2. Develop and analyze process flow diagrams and P&IDs
  3. Perform essential process calculations and equipment sizing
  4. Evaluate and optimize facility performance
  5. Implement process safety principles in design and operations
  6. Troubleshoot complex process issues
  7. Make informed decisions about process modifications and improvements

Course contents

Day 1: Fundamentals of Upstream Process Engineering

  1. Introduction to upstream facilities, fluid properties, phase equilibrium, and basic process calculations.
  2. Understanding Process Flow Diagrams (PFDs) and P&IDs, including symbols, standards, and line sizing principles.
  3. Mastering mass and energy balances through fundamentals, simulations, and practical exercises.

Day 2: Separation and Treatment Processes

  1. Learn primary separation techniques, separator selection, sizing, and performance optimization.
  2. Explore produced water treatment technologies for oil, gas, and solids removal with quality specifications.
  3. Gain an overview of gas processing fundamentals, including dehydration, acid gas removal, and NGL recovery.

Day 3: Heat Transfer and Pressure Relief

  1. Understand heat transfer equipment types, performance calculations, and equipment selection criteria.
  2. Learn pressure relief system design, device sizing, flare systems, and knockout drums.
  3. Explore process control fundamentals, including control loops, instrumentation, and safety systems.

Day 4: Process Safety and Risk Management

  1. Conduct process hazard analysis using HAZOP, LOPA, and other risk assessment tools.
  2. Dive into Process Safety Management (PSM) principles, including MOC, safety reviews, and emergency planning.
  3. Address environmental considerations such as emissions control, waste management, and regulatory compliance.

Day 5: Optimization and Troubleshooting

  1. Focus on process optimization, troubleshooting, and performance monitoring techniques.
  2. Analyze real-world case studies to apply best practices and derive lessons learned.
  3. Conclude with a comprehensive review and assessment of knowledge gained during the course.