MOL Pumps Maintenance & Overhauling (Flowserve) for Mechanical

This course aims to provide deep and advanced knowledge needed to cover installation, operation, maintenance, overhauling and troubleshooting situations for MOL Main Oil Line Flowserve pumps. Likely participants are all personnel who operate, manage, or are involved in, designing, specifying, selling, sourcing, installing, servicing and maintaining Flowserve MOL pumping equipment. The course qualification recognizes the ability to gain and – where relevant – apply a range of advanced knowledge and understanding on field applications.

This training course includes case studies applied on Flowserve pumps, “hands on” learning, and more are presented from a practical and realistic point of view.

Audience

This course is designed for engineers, experienced maintenance technicians, operations supervisors, pump application engineers working on Main Oil Line Pumping. All personnel who operate, manage, or are involved in, designing, specifying, selling, sourcing, installing, servicing and maintaining Flowserve MOL pumping equipment can attend this course.

Course objectives

By the end of the training, participants will be able to:

Understand and apply basic MOL Flowserve pump principles
Properly maintain MOL Flowserve pumps and pump systems
Know how to operate MOL pump and the function of seals
Identify Pipeline Transportation Pumps
Read and apply MOL Flowserve pump curve charts
Identify and distinguish a “pump” from a “system” problems
Identify, correct and avoid cavitation problems
Maintain and troubleshoot mechanical seal
Know and apply the safety precautions when working with pump installation, operation, maintenance and troubleshooting
Test pump Performance

Course contents

Day-1

Overview – Pretest
Safety precautions when working with MOL Pumping system – SI Units
Flowserve MOL Pump Classifications
Crude oil fluid properties – density – viscosity – specific gravity – API
Main line pump operating parameter
Field Flowserve pump description and nomenclature
Installation

https://www.flowserve.com/sites/default/files/2016-07/fpd-8-e.pdf

Day-2

Pipeline System
Valves and controls
Start-up, operation and shutdown
Priming and auxiliary supplies
Starting the pump
Operating checks
Reading Flowserve Manuals
Workshop 1

Day-3

Flowserve Pump Maintenance
Preventive Maintenance
Maintenance schedule
Spare parts
Tools required
Bearing
Mechanical Seal and Packing
Flowserve Seal less Pumps – Magnetic Pump
Workshop 2

Day-4

MOL Pump Overhauling
Assembly and Disassembly
Balancing
Vibration Analysis
Lubrication
Predictive Maintenance
Vibration Analysis
Shaft Alignment
Looseness & Unbalance repair
Workshop 3 Diagnosis Pump Failure

Day-5

Cavitation problems
Corrosion problems
Electrical and control issues
Correctly Adjusting Packing
Troubleshooting
Faults
Causes and remedies
Course Conclusion
Posttest

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