Day-1

• Pretest
• History and overview
• A general overview on types of gearboxes
• Gearbox Function and Layout
• The gearbox in the power transmission environment. Discover the best location of the gearbox for various uses.
• Detailed drawings to get to know all the various parts within a gearbox.

Day-2

• Gearbox style
• The various components within gearboxes: open gearbox, arrangement, type of gearing, type of support, lubrication, enclosed gearbox arrangement, and types of gearing
• Lubrication
• An introduction to the wide variety of choice in lubrication for gearboxes.
• Learn thresholds of each type, methods of applications; and maintenance of cleanliness of lubricant.
• Details on gearbox breathers, oil level indicators, heat exchangers, operation monitoring instrumentation, health monitoring and instrumentation, oil analysis, and vibration sensors.

Day-3

• Gearbox housing, cover and Sump Design
• Geometric Dimensioning and Tolerance (GD&T).
• Housing types, shaft seals, lip seals, packing, split seals, pressure lubrication of gear meshes and bearings, cast oil passages integral with housing and inspection ports.
• Gearbox Marking/Identification
• A list of the various nameplates and markings used when completing gearboxes.

Day-4

• Gearbox accessories
• There are small parts that have small roles that are still important in the ultimate functionality of a gearbox. A discussion of breathers, caps, vibration monitoring, lube sample ports and drain ports, is included here.
• Provisions for Preservation
• Once all the hard work is complete, you need to learn how to package your gearbox to transport and complete.

Day-5

• Maintenance and troubleshooting
• Common problems and its diagnosis
• Preventive maintenance
• Condition monitoring techniques: vibration monitoring, oil sampling analysis.
• Posttest